Electronic Engine Control

from Fordfuelinjection.com

     EEC stands for Electronic Engine Control; and it is the computer which Ford uses to electronically control vehicle functions.  Fuel injection computers are part of a broader title called Programmable Fuel Management Systems, whose main function is to supply a mixture of fuel and air to the engine that can be easily ignited by spark to produce reliable efficient power.  Sounds simple enough.  The name "Electronic Engine Control" is commonly abbreviated to EEC but pronounced as “eek."  This computer has chips for memory, micro-relays to control actuators, a processor to run the show, and a program to keep it all working smoothly.  Ford started putting EEC in vehicles starting in 1978.  There have been 8 versions of EEC, but not all of them are interesting to most EFI novices or useful.  I’ll cover the different versions quickly.

EEC-I

EEC-II

EEC-III

EEC-IV

EEC-V v1.0

EEC-V v2.0

EEC-VI

     Unfortunately American capitalism drives Ford, “just because you making a new toy doesn’t mean you can’t sell the old toys until they’re gone.”  This is called crossover, there were carburetors in 1988, and many other crossovers that make pinpointing individual applications almost impossible.  Some times a vehicle manufactured for one state was delivered to another, and dealers traded cars frequently.  So dates are relative most of the time.

 

EEC-IV

     EEC-IV has been a Ford workhorse for years; I’m not going to compare EEC-IV with other fuel injection systems here.  EEC-IV uses the same 60-pin connector as III, but one of the indexing tabs on the outside is offset.

     The internals of EEC are complex; Intel and Ford had a joint venture building EEC.  EEC uses a custom Intel 8061 chip for its processing functions.  This chip is modified only for EEC and is soldiered into the computer board.  This 8061 processor chip holds the factory fuel injection program and commands the rest of the internal components.  There is also a custom Intel 8361 memory chip.  The EEC has three different kinds of memory, ROM KAM & RAM.  Read Only Memory or ROM; this is the long-term memory where the master program is kept.  The ROM cannot be altered and lasts 20 years after the EEC is disconnected from voltage.  Keep-Alive Memory or KAM; this is the complex mid term memory; this memory lasts for as long as EEC is receiving 12 volts.  The KAM is where the trouble codes are stored, and where the sensor baselines are memorized.  Random Access Memory or RAM is the short-term memory; this is where data is stored during a trip.  Once the key is turn off the RAM is deleted.

     The Intel 8061 processor chip holds the factory fuel injection program and commands the entire system.  Within the program are Scalars, Functions, Tables, and Flow Charts.  A Scallar is "a single numerical value assigned a label."  It sounds more complex than it really is.  A common easy to understand example is the engine limiter:  "REVLIM = 6000."  Functions are graphs, but Ford like to call them functions.  Its usually an input vs an output.  So more input causes more output and vise versa.  Tables are more complex than functions and are 3 dimensional graphs, when 2 inputs influence an output.  The flow charts are the basic programmed hiarchy that uses the scallars, functions and table to dictate a complete output.  Flow charts are more for human understanding than computer function, it helps us to look at a complete thought.

 

Scallar

 

REVLIM =6000

Function

Table

Flow Chart

 

     The programmed values within the EEC are different for each vehicle/ year / engine / transmission model.  Flow-Charts are not changeable, they are forever burned into the processor.  These numbers within the scalars, functions, and tables can not be replaced.  But they can be substituted with numbers by a chip, more on that later.  The EEC only has one or two Flow Charts that are a lot larger than my simple example.  The engine Flow-Chart is all combined and creates the system “Strategies,” a second flow chart can be added for vehicles with automatic transmissions.  It runs these flow charts at incredible speeds, a sequential fuel injected V-8 engine needs the injectors, and spark plugs activated 4000 times a second at 6000RPM.  EEC-IV operates at 15MHz, that’s the ability to do 15,000,000 tasks in one second.  But there is more to do than send out a spark signal, reading a sensor takes one task away, EEC-IV has to check sensors in-between firing cylinders.  So if you’re doing the math, we still have the capability to do 1000 functions in-between injector and spark plug firing.  We don’t really need to go any further into this boring math, just understand that it works.

     There are basically eight strategy divisions EEC-IV understands; and 2 other back up strategies.  I’ll go over them briefly here, for further understanding there is an entire page devoted to strategies.  In each strategy the master Look-Up table must use the sensors PIP, MAF or MAP, ECT, and TPS (in that order).  Those sensors run the show; they direct which part of the flow chart EEC is directed down.  The set values that dictate which Strategy to use and when to use them are different for each vehicle application.  Get the hint yet?  I can’t find your perfect Air / Fuel Ratio or know what Ford says it is, just follow basic tuning philosophies.  The following graph is a basic idea of what fuel ratios are programmed at naturally aspirated engine:

Air / Fuel Ratio

Engine Load

100%

13.0:1

13.0:1

13.0:1

13.0:1

13.0:1

90%

13.5:1

13.5:1

13.5:1

13.5:1

13.5:1

80%

14.0:1

14.0:1

14.0:1

14.0:1

13.5:1

70%

14.2:1

14.2:1

14.2:1

14.2:1

14.0:1

60%

14.7:1

14.7:1

14.5:1

14.5:1

14.2:1

50%

14.7:1

14.7:1

14.7:1

14.5:1

14.2:1

40%

14.7:1

14.7:1

14.7:1

14.7:1

14.2:1

30%

14.7:1

14.7:1

14.7:1

14.7:1

14.7:1

20%

14.0:1

14.7:1

14.7:1

15.0:1

15.0:1

10%

14.0:1

14.7:1

14.7:1

15.0:1

15.0:1

 

Idle                                                                               High

Engine Rpm

     These 8 branches dictate fuel, timing, and emissions, so let’s get to it; for further information: Strategies

Strategy

Fuel Control

Spark Control

Emissions

Sensors in Use

Start / Crank

Open loop, preset enriched values

TFI controlled

None

RPM / ECT

Cold Start &

Warm Up

Open loop, preset enriched values

ECT Multiplier

Air to CAT

RPM / ECT / ACT

Cold Drive-Away

ECT < 185° = Enrich

ECT > 170° = Lean

RPM vs Load Multiplier

ECT Multiplier

Air to CAT

RPM / MAF or MAP / ECT / ACT / TPS

Warm Idle

Preset Enriched Values

Retard after 1 minute

Intermittent Air to CAT

RPM / TPS / ECT / ACT / HEGO

Warm Cruise

Closed loop: 14.7:1

RPM vs Load Multiplier

ECT Multiplier

EGR Multiplier

EGR

Canister Purge

Air to CAT

RPM / MAF or MAP / TPS / ECT / ACT / EGR / HEGO

Part Throttle Acceleration

Closed loop: 14.7:1

RPM vs Load Multiplier

ECT Multiplier

Air to CAT

RPM / MAF or MAP / TPS / ECT / ACT / EGR / HEGO

Full Throttle Acceleration

Open loop, preset maximum enrichment

RPM vs Load Multiplier

ECT Multiplier

None

RPM / MAF or MAP / ECT / ACT / TPS / KS / VSS

Deceleration

RPM > 1500 = O

RPM < 1500 = 15:1

Preset Advanced Value

Canister Purge

RPM / ECT / TPS / VSS

     EEC-IV is currently our best “factory” engine computer choice today.  The best thing to do is write out a list of goals you wish to achieve, and see what it takes to achieve them.  See what aspects of your goals are not so important.  Power, Streetability, Fuel mileage, ease of installation, passing emissions, ease of repair, and the almighty dollar are all factors you need to think about.  Many people don’t realize the big picture until the picture doesn’t work or costs a lot.  Plan ahead, ask experienced tuners, racers, and talk to your friends.  As a good friend always asked me, “speed is money, how fast do you want to go?”

 

EEC-V

     EEC-V and EEC-IV are alike in a lot of ways; we’ll skip to the changes.  EEC-V is faster, has more capabilities, and has an easier to alter flash programming.  EEC-V has a lot of the same programming it’s just harder to read it.  EEC-V is 18MHz that’s 18,000,000 tasks in a second.  For aftermarket needs that is sufficient for everyone’s applications.  Its internal memory is four times greater than EEC-IV.  Today’s cars with traction control, air bags, and cruise need these extra capacities.  The EEC-V uses a new 104-Pin connector to accommodate more sensors and actuators to help it grow beyond just engine and transmission control.

     The new EEC also had to apply to newer 1996 government regulations, these were labeled as “On-Board-Diagnostics II,” and they required a new test plug called the Diagnostic Link Connector.  All brands sold in the USA had to use the same test connector, and it has to be within reach of the driver’s seat.

     This connector makes inserting a chip into the EEC obsolete.  Ford uses this connector to “upgrade” you’re vehicles program, just like a home computer.  They plug into the EEC and upload the most current program for emissions, transmission shifting, and other changes that Ford develops after you purchase the vehicle.  Technology is being developed to the point where you can add an aftermarket performance programs just as Ford upgrades the stock program.  One day we will be able to order an EEC-V from aftermarket with our specifications, engine size, sensors options, and transmission options.  You pick the fuel ratios; you pick the timing curve, then wait for the mail, make your wiring harness to the included directions, hook it up and drive.  No more searching for the best EEC, no more using just enough sensors to make it happy, and no more using dummy sensors to trick the EEC.  As of now aftermarket is able to change the Look-Up-Tables from the Diagnostic Link Connector, and is currently “hacking” into the programming.  The more they learn the more you can alter.  Right now EEC-IV is the best Ford EEC to choose for swaps, EEC-V is only a good swap if you’re going to use all its vehicle control functions.  EEC-VI is starting to hit the streets.  EEC-VI will not only replace EEC-V, but make EEC-V more appealing to aftermarket venders.  Listen for future technology.

 

 

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