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NAV-6
Pulse Width Modulated (PWM) Controller for 12 Volt Motors

PWM Controller Features
This controller offers a basic "Hi Speed" and "Low Speed" setting and has the option to use a "Progressive" increase between Low and Hi speed.

Low Speed is set with a trim pot inside the controller box. Normally when installing the controller, this speed will be set depending on the minimum speed/load needed for the motor. Normally the controller keeps the motor at this Lo Speed except when Progressive is used and when Hi Speed is commanded (see below). Low Speed can vary anywhere from 0% PWM to 100%.

Progressive control is commanded by a 0-5 volt input signal. This starts to increase PWM% from the low speed setting as the 0-5 volt signal climbs. This signal can be generated from a throttle position sensor, a Mass Air Flow sensor, a Manifold Absolute Pressure sensor or any other way the user wants to create a 0-5 volt signal. This function could be set to increase fuel pump power as turbo boost starts to climb (MAP sensor). Or, if controlling a water injection pump, Low Speed could be set at zero PWM% and as the TPS signal climbs it could increase PWM%, effectively increasing water flow to the engine as engine load increases. This controller could even be used as a secondary injector driver (several injectors could be driven in a batch mode, hi impedance only), with Progressive control (0-100%) you could control their output for fuel or water with the 0-5 volt signal. Progressive control adds enormous flexibility to the use of this controller.

Hi Speed is that same as hard wiring the motor to a steady 12 volt DC source. The controller is providing 100% PWM, steady 12 volt DC power. Hi Speed is selected three different ways on this controller: 1) Hi Speed is automatically selected for about one second when power goes on. This gives the motor full torque at the start. If needed this time can be increased ( the value of C1 would need to be increased). 2) High Speed can also be selected by applying 12 volts to the High Speed signal wire. This gives Hi Speed regardless of the Progressive signal. 3) When the Progressive signal gets to approximately 4.5 volts, the circuit achieves 100% PWM - Hi Speed.

Circuit Specifications
This circuit is intended for use on a typical 12 volt automotive electrical system. Most of these systems actually run at 13-14 volts. Some race cars use an extra cell in their battery to achieve a higher voltage. If this will be in excess of 16 volts, we would need to use a different diode in the power supply portion of the circuit (contact MYO-P for this change).

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A6intruder@myo-p.com
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